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You can always count on us The Hellenic Aerospace Industry is celebrating its 35th Anniversary
Customers Abroad In the service of esteemed International Clients such as Lockheed Martin, Dassault Aviation, Boeing, Raytheon, EADS, SNECMA, General Electric, Pratt and Whitney, Alenia, Sikorsky, Airbus, and many more. Customers at home In the service of the Hellenic Air force In 35 years HAI has delivered 2.350 Aircraft - Fighter, Transport , Trainer, Helicopters Manufacturing of 140.000 Electronics, optronics and missile systems and subsystems 3.700.000 Training hours και 28.700 Training Certificates 35 years with participation in Research and Technology HAI is the main gate for Technology Transfer to Greek Industry and the Academic world 35 years supported by our cornerstone - Loyal, Competent, Skillful experts – the HAI Human Capital. Strategy – Process – Measurement – Improvement (Plan – Do – Check – Act) It is the policy of the Hellenic Aerospace Industry to function in a matter that It is a strategically managed company, This policy aims at retainable growth which serves the needs of the present and at the same time safeguards the future.
Functions within its Business Process Framework, Applies continuous improvement methodologies - Six Sigma and its individual tools, Benchmarking, Lean Action Workout, 5S. Quality Management HAI, over the years, has earned a reputation for the high quality standards of its products and services. Under the ultimate goal of "Total Customer Satisfaction" the company is constantly seeking quality excellence by implementing a quality management system that provides the frame for all company activities. Therefore, all operations are closely monitored by the Quality System, which is developed to comply with the latest International Standards and Government Air Regulations dealing with Quality Management System requirements. The HAI Quality System is approved by nearly every major aircraft manufacturer, as well as a number of state organizations. The company holds the following Certifications:
ISO 9001 (Bureau Veritas – 1996) Authorisations LOCKHEED MARTIN (C-130/L100) The company has gained international recognition The company's track record in its chosen field of expertise is testified by its strong and reputable presence in the global marketplace both as a supplier to a long list of customers as well as a partner to synergies with some of the world's leading manufacturers in the defence and aerospace industry. In addition, HAI has established strategic alliances and business co-operations or participates to partnerships such as: Memorandums of co-operation have been signed with Lockheed Martin, ΕΑDS, Dassault, Finmeccanica, Thales, Pratt & Whitney, Snecma, Boeing, and ΒΑΕ, which lead to agreements in a wide range of activities Also, the company is certified: By Rolls-Royce as one of the six Authorized Maintenance Centers - AMC operating in the world for Τ56 aero engines
Company Strategic Themes It is the mission of HAI to provide the Greek government and other domestic and international clients with products and services which include aerospace and surface systems, in the defense, security and civil sections, focusing on activities that can serve as Centres of Entrepreneurial Excellence. Company Strategic Themes Support services for military Aircraft, Helicopters their Engines and Systems.
MRO Aircraft
The Aircraft Maintenance Facilities offer Depot Level Maintenance including aircraft structural reworks, paint and corrosion control services. In addition, the Facilities possess capabilities for aircraft structural upgrade as well as upgrade and modernization of major electromechanical, pneumatic, electronic systems and avionics. They can also undertake crash damage repair for a large number of aircraft types. The Aircraft Maintenance service areas house a complete series of production shops, such as : Hydraulic/Pneumatic Shop
suitably structured, networked and equipped to meet service requirements of all aircraft accessories, components and avionics of a wide range of rotary and fixed wing aircraft including: C-130/L-100, F-4, A-7, F-16, Mirage 2000, UH-1H,AB-205, UH-1N/B-212, T-2, CL-215, CL-415, P-3 Orion and others. HAI is certified by the Hellenic Civil Aviation Authority (HCAA) as a JAA/JAR-145 Maintenance Organization, capable of providing General Technical Support to aircraft, engines and accessories, such as:
Aircraft & Accessories
Type ratings for B737, B717, CFM56, PT6, P&W 100-123 under evaluation stage. HAI is presently in the process of upgrading its civil aviation support capabilities to C and D checks. Engines The Engine Maintenance Facilities house 18 production shops fully capable of providing repair, overhaul, modification and testing to a wide range of aircraft turbofan, turbojet, turbo shaft, turboprop and reciprocating engines such as: T56/501D,
For the M53, T56 (military and civil version), T53 and APU 85/184 the Engines Maintenance Facilities is an Authorized Service Center. In addition the Facilities offer engine maintenance and technical support services at the customer's premises. Engine Test Cells There are two test cells within the company premises.
The capacity of the first engine test cell is up to 30,000 lbs of thrust, capable to accommodate many military engines and medium size civil aircraft power plants. The second, engine test cell of a nominal capacity of up to 100,000 lbs of thrust can meet testing needs of all military and/or civil power plants. Both Test Cells utilize computer controlled automatic systems that provide rapid and accurate testing information, as well as testing instructions, limits and warnings. Design and development of engine repair schemes (salvages). Civil Aviation HAI is certified by the European Aviation Safety Agency (E.A.S.A.), through the Hellenic Civil Aviation Authority (H.C.A.A.), as a "Part-145 Approved Maintenance Organization" capable to provide General Technical Services to Aircraft, Engines, System Components and Specialized Services, such as: Aircraft Embraer 135 / 145 / Legacy The maintenance capability of the above aircraft at Line and Base Maintenance Level includes all the installed components as well as the engines and the A.P.U.
HAI is certified by the European Aviation Safety Agency (E.A.S.A.), through the Hellenic Civil Aviation Authority (H.C.A.A.), as a "Part-145 Approved Maintenance Organization" capable to provide General Technical Services to Aircraft, Engines, System Components and Specialized Services, such as: Aircraft Embraer 135 / 145 / Legacy The maintenance capability of the above aircraft at Line and Base Maintenance Level includes all the installed components as well as the engines and the A.P.U. civil-4 Engines Rolls Royce (Allison) 501-D22, -D22A The capability of the above engine type includes provision of Repairs, Overhaul, Modifications and Testing. Systems Components Electrical Power The capability of the above systems components includes Repairs, Overhaul, Modifications and Testing. Specialized Services Non-Destructive Inspection (Magnetic Particle, Liquid Penetrant, Eddy Current, Ultrasonic, Radiography) The N.D.I. service can also be provided on site at the customer's premises. Various Services HAI, subject to Customer Certification as dictated by the European Aviation Safety Agency (E.A.S.A.), can provide the following services: Aircraft Cleaning, Stripping and Painting Ground Support Services Provision of Ground Support Equipment & assistant maintenance personnel
Customers HAI has signed framework contracts with the following companies/organizations and provides various maintenance services: Hellenic Air Force (Civil Register) Additional services available for unscheduled emergency work to the following customers: SAAB THALES AEW SYSTEMS Aerostructures
The Aerostructures Manufacturing Facilities act as a reliable sub-contractor or partner to leading aircraft and engine manufacturers and their sub-contractors, taking full responsibility for the design, fabrication and assembly and life support of products including: Medium size sub-assemblies for large civil aircraft. The Aerostructures Manufacturing facilities house the metal forming, metal processing and final assembly operations. A number of production shops also offer capabilities such as: First Cut More specifically the Aerostructures Manufacturing Facilities' capabilities include: CAD/CAM & Engineering Analysis (CATIA, UNIGRAPHICS, NASTRAN-PATRAN)
In addition the Facilities possess the following support capabilities: Heat Treatment
Major Projects F-16 aircraft Air Inlets, Engine Access Cover (LM AERO)* (*) HAI is sole source supplier Composites Manufacturing of aircraft and helicopter subassemblies in an all new facility of total area, 2.200 m2 with capabilities of sandwich carbon composite parts. Deliveries commenced in September 2007 for customers such as Eurocopter and Agusta. HAI Aerostructures Manufacturing is certified per DΙ-8000A (ΒΟΕΙΝG), S-1000 (GE), MIL-I-45208A (LMTAS), and also Aerospatiale, Boeing, Dassault, EADS, GE, SNECMA, Lockheed Martin. Also certified per ISO 9001, ISO 9000-3 and AS 9100. Electronics Maintenance
The Electronics Maintenance offers 4th and 5th Echelon and field support to more than 170 aircraft avionics, communication and navigation systems, ground based air defence and weapon system radars, as well as air-to-air missiles. The Electronics Maintenance operates specialized shops with full support capabilities for: Aircraft Avionics and Instruments
The manufacturing , testing and qualification of electronics products is performed by experienced and highly qualified technical personnel using state of the art equipment to meet the necessary high quality standards. The manufacturing activity in electronics includes: Manufacturing and assembly of systems and subsystems
The products are in the area of: Telecommunications
Broadband Satellite and Terrestrial Telecom Network Design, Implementation and Management for Multimedia Service Delivery. HAI's is able to Design, Implement and Operate, tailor made Integrated Satellite and Terrestrial Telecom Network solutions( Infrastructures & Services) , based in each individual customer needs.
HAI can offer to its customer Turn Key Telecom Solutions, which include the Design and the customized telecom network Implementation, the Network Management and Multimedia Telecom Services. Design and Integration Activities HAI's personnel knowhow, allows HAI to offer to its customer services related to: • heterogeneous telecom network Integration Adding Value Telecom Services HAI can offer the following telecom Services VoIP Engineering Engineering supports all HAI production activities and processes (Aircraft Maintenance, Aeroengines, Aerostructures Manufacturing, Electrical/Electronic/Hydraulic/Pneumatic systems, etc.) with specialized studies including, but not limited to, the disposition of Discrepancy Reports. It is approved by customers, such as the Hellenic Airforce, at MRB level, issuance of Engineering Orders, Local Manufacturing Design, etc. It is staffed with highly qualified and experienced Engineers in fields such as Aeronautics, Electronics and Avionics, Materials and Special Processes, including welding, chemical processes, heat treatments etc. Amongst specialized studies undertaken by engineering are crash damage evaluation and restoration, study and implementation of structural and avionics upgrades etc. Engineering is also supported by the Physical Sciences Laboratory. The Physical Sciences Laboratory possesses exceptional capability in performing tests and analyses, in support of HAI production activities as well as a wide spectrum of customers including armed forces, industries, research centers, public organizations, and aviation and maritime companies. Its highly qualified technicians perform more than 5000 tests and analyses per year utilizing state-of-the-art equipment. All tests are carried out in a controlled environment against extreme conditions such as heat, dust, humidity and noise. The PSL participates successfully in inter-laboratory testing projects launched by Joap TSC, Airbus France, Snecma and General Electric, on Hardness Testing, Tensile Testing, Aluminum Alloys Spectrometric Analysis, Thermal Spray Metallographic Analysis and Spectrometric Oil Analysis. Research and Technology HAI has been participating in R&T programmes since the mid 1980s and is active in the European Community, European Defence Agency and European Spαce Agency Programmes, as well as National programs. Research and Technology focuses in the following areas: Aerospace Systems Research and Technology Aerospace Systems Research and Technology Advanced Aircraft Design & Analysis Methods such as Fast Tools , Flow Simulation. The R&T activity is supported by the Composite Materials Laboratory. Composite Materials Laboratory The main scope of the Composite Materials Laboratory is to implement Research and Development programs related to the design, manufacturing, production and testing of structural aeronautical components/prototypes. These components, destined for use in the aerospace industry and/or other aerospace applications, are designed, manufactured and evaluated by applying advanced methods, materials and processes. Objectives of the Composite Material Laboratory Applied & Product oriented Research. Current Research Projects - European Funded JTI – CLEAN SKY. Also currently under implementation are the following programmes: SPACE RTM Design and Manufacturing of ESA Satellite Components by RTM In addition the Laboratory is participating to other EU funded research projects such as the ESPRIT 20912 related to advanced mechatronics technology for turbine engine blades repair (AMATER) and BRITE EURAM-BRPR 1075 related to structural maintenance of ageing aircraft (SMAAC). Completed Projects Evaluation of the fatigue life limit of aerospace materials and components by Acoustic Emission. PAVE National funded project. Electronics and Software Systems Research & Technology Key technologies developed Ad-Hoc sensor networks ARTEMIS (Advanced Research and Technology in EMbedded Intelligence Systems) Joint Undertaking HAI has an active participation in the ARTEMIS JU and the Industrial Association comprising of approximately 150 Industrial, SME and Research entities, who is a member of the JU. HAI representative is elected in the Steering Board of the Association and participates in the industrial Research Committee of the Joint Undertaking. Under the ARTEMIS platform HAI currently implements a number of near to market research programs SMART: Reconfigurable smart sensors. HAi implements a use case for a smart surveillance system. Smart web site EC Funded (FP7) Collaborative Research and Technology. HAI is participating in a number of technology areas in the Transport including aeronautics, ICT and Security technology domains. HAI currently implements the following programs: ASPIS: Autonomous Surveillance in Public Infrastructure Systems. The technology developed is for Public Protection/Ad-hoc networks HAI has recently completed the following programs: SOBCAH: Surveillance of Borders Coastlines and Harbours EDA funded collaborative programs HAI has recently completed the feasibility study for an Unmanned Ground Tactical Vehicle, and participates in the ENEA project to start shortly that deals with Network Enabled Architectures for the Advanced Fighting Vehicle Initiative. ESA funded programs HAI has won in collaboration with DUTH a program to develop and implement a Delay tolerant network protocol to support space Internet applications. It has already completed Phase I and II (development of the protocol and a test bed) and is currently implementing Phase III which is designing the implementation of the protocol. As a follow on program the DISCOS is already approved and will implement security mechanisms in the DTN protocol. NATO research and technology HAI participates an NATO RTO program that deals with Radar Cross Section Prediction of non-cooperative targets. HAI is chares the particular RTO in the past 5 years. The electronics and software systems is supported by fully equipped laboratories and software tools such as CATIA, MATLAB, DOORS, RHAPSODY, ELECTRE, ECLIPSE, Software Development tools, FPGA development tools, Network Simulators (OPNET, JSIM, NS2) and Measurement laboratories.
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